Screen Printing Information

Types, History, and Process

Determine which printing method is best for you. Size and location(s) of your design, and the quantity of desired garments.

Types of Garment Printing

Silk-Screen Printing

Screen printing is one of our favorites and main focus in printing. This is the process of pulling layers of ink on a silk screen through a image or design that was previously made and attached to the screen. Depending on the design and color, there may be need to create multiple screens and line them up to print in the same location. There is cmyk process and spot printing. This type of printing is best for large Quantity orders.

These are some of the pros and cons for screen printing.



Pros:

  • Cost effective for large batches
  • Versatile design placement
  • Quantity and Volume discounts

Cons:


  • Not cost effective for multiple colors
  • Can mainly print simple shape designs
  • Large upfront set up and investment
  • Not suitable for small Quantities

Direct to garment

You could look at direct to garment as using your printer. The image is printed directly to the garment via a Specialized machine. This is one of the reasons you can have very detailed designs when using direct to garment, Not to mention the many color options. But The printer can only print one garment at a time Which makes it kind of a hassle to print large jobs due to time Consumption.

These are some of the pros and cons for direct to garment also known as DTG



Pros:

  • Extensive color options
  • Maximum detail in Design
  • Suitable for small batches
  • Less upfront setup investment
  • Easily customized design

Cons:


  • Not cost effective for large batches
  • No volume discounts
  • Limited design placement
  • More Expensive per print

Sublimation Printing

This is the process of printing on to a special sheet of paper and then transferring that image onto fabric. the ink is heated until it disintegrates into the corresponding fabric, this makes the ink long-lasting and you’ll never have the unfortunate peeling effect that may occur from a well-worn t-shirt.This process gives us the ability to print from seam to seam, gives us a wide variety of colors, and maximum detail in Design. It is suitable for Low quantity orders.

These are some of the pros and cons for sublimation printing.



Pros:

  • Prints all over the garment
  • Extensive color options
  • Maximum detail in design
  • Suitable for small batches

Cons:


  • Most expensive per unit
  • No Volume discounts
  • 
Cant color match spot colors
  • 
Must print on white
  • 
Must be %100 polyester or poly-blend

Want to know more or get started on a project?

Screen printing has a rich history with many improvements.

Screen printed originated in China during the Song Dynasty was later adapted by other Asian countries such as Japan. It later spread on into Western Europe from Asia in the late 18th century, and Didn’t become popular until the early 1910 When products and materials were a little bit less costly. When screen printing first started it was done with silk  Screens later became made of other materials such as Polyester. Screen printing letter became more of a art form This is known as serigraphy. It became popularized by artists like Andy Warhol back in the nineteen sixties. Andy Warhol was known for his art such as the depiction of actress Marilyn Monroe Which was screen printed in various colors.

Modern garment printing is primarily screen printing, and there is a rise of Sublimation and Direct to garment! We are excited to see what the future brings for Screen printing.

See what Justified Ink has produced for our clothing line and our clients!

Start to finish, this is Screen Printing

This is a basic walk through of how screen printing is done. Screen printing will start with a frame usually with the silk or polyester screen mesh a Image is burned Onto the silk screen. The silk screen is adjusted on to the pallet which is also known as a substrate. In what we do It would be considered a canvas or material.

Once the screen is set up and adjusted To the right level so that the ink does not leak or Mark the pallet Ink is then applied onto the silk screen by our artist. The artist will then use a squeegee or blade to pull the ink from the top of the screen down to the bottom After flooding the ink on the screen. The artist will then Pull the ink down with enough pressure to push the ink through the mesh in which the image was burned onto blocking out the negative and only using the ink to push through the open mesh which is the image and the process is then repeated, print after print.

Once printed, some inks will only need to air dry while most go through a process called curing. Essentially, they are placed on a conveyer and run through a high power and precisely timed dryer to maximize the setting of the ink and longevity of the print. Too long or short can damage the ink as well as the item being printed. As they come off of the dryer they are folded, counted, and boxed! They are now ready to go for the customer or client!

“A satisfied customer becomes a returning client”